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Metal surface pretreatment / ENVO-A061

Zirconium conversion coating chemicals

Product family

Zirconium conversion films are thin. Evaluate the substrate, film formation and complete coating system rather than relying on visible color.

ENVO selection guide for Zirconium conversion coating chemicals: Bath control parameters, Zirconium coating weight, Coating corrosion resistance.
ENVO selection guide for Zirconium conversion coating chemicals: Bath control parameters, Zirconium coating weight, Coating corrosion resistance. · Source
Trial objective
Steel or galvanized sheet pretreatment / Aluminum pretreatment
Acceptance checks
Bath control parameters, Zirconium per unit area, Coating corrosion resistance
Bath control parameters (Grade-specific units)
Agree for the grade and end use
01 / Applications and trials

Plan a trial for your application

Steel or galvanized sheet pretreatment

At equivalent degreasing and rinsing conditions, compare adhesion and corrosion after painting.

Aluminum pretreatment

Identify the alloy and prior processing. Run a line trial with representative parts.

02 / Quality and acceptance

Purchase specifications and incoming inspection

Use these properties to compare grades within the product family. Example figures refer to the cited grade or source. Confirm the offered specification, packaging and lead time in the quotation. Henkel BONDERITE M-NT 1 · Zirconium pretreatment ↗

Property Unit Published or agreed specification Test conditions and checks
Bath control parameters Grade-specific units Agree for the grade and end use Request composition, pH and the monitoring method.
Zirconium per unit area mg/m² Agree for the grade and end use Specify the measuring instrument, calibration and untreated substrate blank.
Coating corrosion resistance Time and rating Agree for the grade and end use Keep paint film thickness and exposure conditions constant.

When approving a sample, record the grade, methods, limits and specification revision. On receipt, match the packing lot number to the lot-specific COA and record the measured values and release decision.

03 / Packaging and delivery

From samples to commercial delivery

Packaging and receiving

State single- or multicomponent system and distinguish make-up from replenishment. Check drum material and net weight.

Storage and handling

Define workpiece material, cleaning line and process window. Review the actual shipment against its SDS.

Sample and order lead times

State the concentration or hydrate, initial net quantity, destination and unloading method. Confirm minimum order, pallet or truckload quantity, dispatch point and arrival date separately.

Request a quote ↗

04 / Troubleshooting

Questions from the plant

Can thin conversion films be released by colour alone?

Measure zirconium by the agreed method and test the coated article. Record an untreated substrate blank.

Why does steel pass while aluminium fails in the same bath?

Check pretreatment, rinsing and bath conditions separately for each metal.

Report a delivery or batch issue

Include the order number, lot number from the package, label photos and inspection records for the affected lot. When retesting, check Bath control parameters, Zirconium per unit area, Coating corrosion resistance.

Report a batch issue ↗

05 / Product documents

Request documents for your application

TDS · Technical data sheet

For grade selection and sample approval, specify the grade and revision required.

Request a TDS ↗

SDS · Safety data sheet

Specify the country or region of use and the required language.

Request an SDS ↗

COA · Certificate of analysis

Request a sample COA during supplier review. For incoming inspection, provide the actual lot number.

Request a COA ↗

06 / Sources and related products

Technical references and related products

Send enquiry

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